Company Size
1,000+
Region
- America
Country
- Brazil
Product
- Advantech’s ADAM-6250 digital I/O module
- Advantech’s HMI operator interfaces
Tech Stack
- Data Acquisition System
- Cloud Computing
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Cost Savings
- Productivity Improvements
Technology Category
- Application Infrastructure & Middleware - Data Exchange & Integration
- Infrastructure as a Service (IaaS) - Cloud Computing
Applicable Industries
- Pharmaceuticals
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- In-process Traceability
- Remote Asset Management
Services
- Cloud Planning, Design & Implementation Services
- System Integration
About The Customer
União Química is one of the biggest manufacturers in Brazil’s pharmaceutical industry. With roots dating back to 1936 and more than 3,600 employees, União Química is a significant player in Brazil's burgeoning pharmaceutical industry. Despite its long history and strong sales, the firm was being held back by its reliance on outdated production methods. Specifically, the firm’s managers found their production lines hampered by low productivity and a lack of efficient quality monitoring, as well as a lack of remote connectivity enabling easy access to critical production line data.
The Challenge
União Química, one of the biggest players in Brazil’s burgeoning pharmaceutical industry, was being held back by its reliance on outdated production methods. The firm’s managers found their production lines hampered by a low productivity and a lack of efficient quality monitoring, as well as a lack of remote connectivity enabling easy access to critical production line data. One key distinguishing feature in drug manufacturing is the necessity of carefully documenting each step of the production process for compliance. These strict requirements led pharmaceutical manufacturers to store production information in paper records for future reference, but this approach also made it difficult for production managers to make process improvements.
The Solution
Advantech, in collaboration with Orange Pharma IT, developed an automatic data acquisition system to ensure product traceability without manual operations, while also enabling remote connectivity through a cloud computing system. Advantech’s ADAM-6250 digital I/O module and HMI operator interfaces formed the backbone of this enhanced data acquisition system. The ADAM-6250 offers daisy chain connection with auto-bypass protection, remote monitoring, and control with mobile devices, and group configuration capability for multiple module setups. Advantech’s HMI monitoring solutions combine high-performance panel PCs with low-power web terminals, making them ideal process visualization tools for monitoring workflows in smart factory production lines.
Operational Impact
Quantitative Benefit
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
![](/files/casestudy/Case-Study--Pfizer.png)
Case Study
Case Study: Pfizer
Pfizer’s high-performance computing software and systems for worldwide research and development support large-scale data analysis, research projects, clinical analytics, and modeling. Pfizer’s computing services are used across the spectrum of research and development efforts, from the deep biological understanding of disease to the design of safe, efficacious therapeutic agents.
![](/files/casestudy/Fusion-Middleware-Integration-on-Cloud-for-Pharma-Major.png)
Case Study
Fusion Middleware Integration on Cloud for Pharma Major
Customer wanted a real-time, seamless, cloud based integration between the existing on premise and cloud based application using SOA technology on Oracle Fusion Middleware Platform, a Contingent Worker Solution to collect, track, manage and report information for on-boarding, maintenance and off-boarding of contingent workers using a streamlined and Integrated business process, and streamlining of integration to the back-end systems and multiple SaaS applications.
![](/files/casestudy/Process-Control-System-Support.png)
Case Study
Process Control System Support
In many automated production facilities, changes are made to SIMATIC PCS 7 projects on a daily basis, with individual processes often optimised by multiple workers due to shift changes. Documentation is key here, as this keeps workers informed about why a change was made. Furthermore, SIMATIC PCS 7 installations are generally used in locations where documentation is required for audits and certification. The ability to track changes between two software projects is not only an invaluable aid during shift changes, but also when searching for errors or optimising a PCS 7 installation. Every change made to the system is labour-intensive and time-consuming. Moreover, there is also the risk that errors may occur. If a change is saved in the project, then the old version is lost unless a backup copy was created in advance. If no backup was created, it will no longer be possible to return to the previous state if and when programming errors occur. Each backup denotes a version used by the SIMATIC PCS 7 system to operate an installation. To correctly interpret a version, information is required on WHO changed WHAT, WHERE, WHEN and WHY: - Who created the version/who is responsible for the version? - Who released the version? - What was changed in the version i.e. in which block or module of the SIMATIC PCS 7 installation were the changes made? - When was the version created? Is this the latest version or is there a more recent version? - Why were the changes made to the version? If they are part of a regular maintenance cycle, then is the aim to fix an error or to improve production processes? - Is this particular version also the version currently being used in production? The fact that SIMATIC PCS 7 projects use extremely large quantities of data complicates the situation even further, and it can take a long time to load and save information as a result. Without a sustainable strategy for operating a SIMATIC PCS 7 installation, searching for the right software version can become extremely time-consuming and the installation may run inefficiently as a result.
![](/files/casestudy/Drug-Maker-Takes-the-Right-Prescription.png)
Case Study
Drug Maker Takes the Right Prescription
China Pharm decided to build a cloud-based platform to support the requirements of IT planning for the next five to ten years which includes a dynamic and scalable mail resource pool platform. The platform needed to have the following functions: all nodes support redundancy, ensuring service continuity and good user experience, simple and easy-to-use user interfaces for end users and administrators and good compatibility and supports smooth capacity expansion.
![](/files/casestudy/ELI-LILLY-ADOPTS-MICROMEDIA’S-ALERT-NOTIFICATION-SYSTEM.png)
Case Study
ELI LILLY ADOPTS MICROMEDIA’S ALERT NOTIFICATION SYSTEM
Pharmaceutical production is subject to a strict set of enforced rules that must be adhered to and compliance to these standards is critically necessary. Due to the efforts of WIN 911’s strategic partner Micromedia, Lilly was able to adopt an alarm notification infrastructure that integrated smoothly with their existing workflows and emergency hardware and protocols. These raw energy sources enable the industrial process to function: electricity, WIN-911 Software | 4020 South Industrial Drive, Suite 120 | Austin, TX 78744 USA industrial steam, iced water, air mixtures of varying quality. Refrigeration towers, boilers and wastewater are monitored by ALERT. Eli Lilly identified 15000 potential variables, but limitations compelled them to chisel the variable list down to 300. This allowed all major alarms to be covered including pressure, discharge, quantity of waste water discharged,temperature, carbon dioxide content, oxygen & sulphur content, and the water’s pH.