For nearly two decades, Spectrum CNC Technologies has been revolutionizing the computer numerical controlled (CNC) machine tool industry. Its software-based machine tool communications system, MultiDNC, was the first product on the market to enable simultaneous uploads, downloads and dripfeeding of data to multiple CNC controls. Over the years, Spectrum has continued the revolution with innovative products, services and unbeatable support for the best overall value available in the industry. Two years ago, Spectrum began development on a wirelss solution for its Multi-DNC system, something its customers had been asking for. Spectrum knew that a wireless industrial automation solution could bring many new and compelling benefits, including simplified and less costly installation, increased reliability and enhanced flexibility for machine movement. Spectrum CNC also knew that a wireless solution for Multi-DNC would position the company for strong growth. However, company executives did not want to rush to market with an unreliable system. Having worked with Lantronix in the past, Spectrum was confident that Lantronix could recommend the best product to embed wireless networking capabilities into its Multi-DNC system.

Benteler Automotive is looking for a solution that can solve the following situations: - Operation of 70 plants in 29 countries with worldwide reliance on components - Identify a seamless way to connect people, process, data and things to expedite the production process

The discrete manufacturing domain is characterized by a strictly hierarchical structure of the automation systems, commonly referred to as the automation pyramid. Data acquired by a sensor typically flows through an IO-module into a Programmable Logic Controller (PLC) which manages the local real-time control system. As all process data are concentrated in the PLC, re-programming the PLC and thus, implementing interfaces to access these data appear to be the natural choice to transfer them to the IT system. However, for brownfield installations this choice has proven impracticable for the following two reasons:In brownfield facilities, PLC usually operate within a once-specified environment and are rarely re-programmed. That is why the active staff is often not familiar with the code and lacks of the competence to modify the existing implementation in a reasonable amount of time.Furthermore, for cost reasons, any PLC was selected to exactly match the requirements of the environment within which it was intended to operate. That is why it cannot be assumed that a PLC will be able to support additional tasks such as communicating data through additional interfaces.

Earth moving machines require an immense energy source to provide the power they need for use within civil engineering works. ‘Hydraulic Motors’ allow this power to be applied to enable the machines movement and in addition ‘Control Valves’ also provide the operator with the precise feel and control required to undertake the necessary tasks needed for such machines, including trenching, rock breaking and demolition. These same motors are also used in cranes, wheel loaders and general construction equipment. Though not a new product, the designs of such motors and control valves have been around a few decades, the overall method for manufacture has changed rapidly over the last few years to take account of the need for more modular designs, manufacture and just-in-time manufacturing. Kawasaki Precision Machinery (UK) Ltd based in Plymouth, UK is one of the leading manufacturers of such motors and pumps. They approached Industrial Vision Systems Ltd to come up with a solution to provide automated inspection of such pumps for their semi-automated assembly process. The pumps requiring inspection are at a sub-assembly stage when they are due for the inspection process to take place. Due to the highly modular nature of the construction each part of the pump can have many different derivatives which overall have a different effect on the pump in industrial use. It is therefore critical for the manufacturing process to check all components are the correct type and number for the construction of the pump to begin. Once built it is difficult and costly to rework such units if a fault is detected later in the manufacturing process, therefore automated visual inspection is critical for the success in building quality motors and pumps.

Ready2Wash needed a partner who can connect a diverse set of machines, systems, and sensors, many of which communicate on different protocols, onto a single platform and make them visible and controllable. Furthermore, the amount of data, data types, and their applications were so vast, that the solution handling it needed to be scalable and flexible.